Strength analysis of rod-frame filters with wire-wrapped filtering area

DOI: https://doi.org/10.30686/1609-9192-2026-4S-187-193

Читать на русскоя языкеI.E. Zvonarev1, D.I. Shishlyannikov2, V.K. Kartavtsev2, A.A. Rybin2, S.N. Peshcherenko2
1  Empress Catherine II Saint Petersburg Mining University, Saint Petersburg, Russian Federation
2  Perm National Research Polytechnic University, Perm, Russian Federation
Russian Mining Industry №4S/ 2026 p. 187-193

Abstract: This article provides information on water drainage in open-pit mines. It is noted that operation of the dewatering borehole systems is considered one of the most efficient methods in Russian mines for draining water from the walls of open-pit and strip mines. It is pointed out that sand carry-over into the dewatering boreholes requires the use of borehole filters operating in conditions of erosion and corrosion wear. Ensuring reliable operation of the dewatering borehole filters is a pressing challenge. This article proposes a method for the strength analysis of the filtering elements in the rod-frame filters with helically wrapped wire. It justifies a loading model for the wire filter elements, and provides formulas for their strength analysis. The study included a strength analysis that was performed using the proposed method on the wire-wrapped filter elements made using wires with triangular and trapezoidal cross-sections. It was found that the filter elements made of the trapezoidal wire have higher strength compared to the filter elements made of the triangular wire, and that the filter elements with larger diameters require a greater number of rods in the frame to ensure the specified strength. Based on an assessment of the opening area ratio of the filter elements considered, a conclusion is made that in order to ensure the strength of the filter elements it is optimal to increase the number of rods in the filter frame. It is demonstrated that for the optimal design of the filter elements it is recommended to use wire with the cross-sectional of no more than 5 mm. The strength analysis methodology proposed in this article and the conclusions drawn from its implementation in the manufacturing and operation of the borehole filters ensure high reliability of their operation.

Keywords: water inflow, dewatering borehole, ingress of sand, borehole filter, rod-frame filter, wire-wrap, strength analysis

Acknowledgements: The research was funded by the Ministry of Science and Higher Education of the Russian Federation (Project No. FSNM-2024-0005).

For citation: Zvonarev I.E., Shishlyannikov D.I., Kartavtsev V.K., Rybin A.A., Peshcherenko S.N. Strength analysis of rod-frame filters with wire-wrapped filtering area. Russian Mining Industry. 2026;(4S):187–193. (In Russ.) https://doi.org/10.30686/1609-9192-2026-4S-187-193


Article info

Received: 03.06.2026

Revised: 29.07.2026

Accepted: 05.08.2026


Information about the authors

Ivan E. Zvonarev – Cand. Sci. (Eng.), Associate Professor, Associate Professor of the Department of Mechanical Engineering, Empress Catherine II Saint Petersburg Mining University, Saint Petersburg, Russian Federation; https://orcid.org/0000-0002-9672-6505; e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.

Dmitriy I. Shishlyannikov – Dr. Sci. (Eng.), Professor, Department of Mining Electromechanics, Perm National Research Polytechnic University, Perm, Russian Federation; https://orcid.org/0000-0002-7395-6869

Vadim K. Kartavtsev – Postgraduate Student, Department of Mining Electromechanics, Perm National Research Polytechnic University, Perm, Russian Federation; https://orcid.org/0009-0008-5379-7726

Alexander A. Rybin – Dr. Sci. (Eng.), Professor, Department of Mining Electromechanics, Perm National Research Polytechnic University, Perm, Russian Federation; https://orcid.org/0009-0007-8315-218X

Sergey N. Peshcherenko – Dr. Sci. (Phys.&Math.), Professor, Department of Mining Electromechanics, Perm National Research Polytechnic University, Perm, Russian Federation; https://orcid.org/0000-0002-1925-978X


References

1. Gloukhov D.V., Zvonareva A.G., Stolbovskaya N.V., Suchkov D.V., Turovskaya L.G., Lomakin A.V., Smirnova D.O. Investigation of interdependencies in an environmentally sustainable energy generation system utilizing coalbed methane: A statistical analysis approach. International Journal of Engineering, Transactions B: Applications. 2027;40(2):441–453. https://doi.org/10.5829/ije.2027.40.02b.09

2. Annaev K., Myradova D., Annaberdiev A., Karaeva A. Best practices and new technologies in geotechnical engineering for surface mining. Symbol of Science. 2024;(9-2):25–27. (In Russ.)

3. Budilova V.V., Pavlovich A.A., Ikonnikov D.A. Analysis of dissemination of surface deformation at open pit mining. Journal of Mining Institute. 2013;204:117–121. (In Russ.) Available at: https://pmi.spmi.ru/pmi/article/view/5562 (accessed: 15.04.2026).

4. Ekimova O.A., Parfenova L.P., Bichukina I.A. Assessment of groundwater inflows into the opencast mine during the development of a copper-iron-vanadium deposit in the Middle Urals. Mining Informational and Analytical Bulletin. 2022;(5-1):70–81. (In Russ.) https://doi.org/10.25018/0236_1493_2022_51_0_70

5. Guzeev A.A., Kislyakov V.E., Nafikov R.Z. Substantiation of the technology of excavator development of flooded deposits. Krasnoyarsk: SFU; 2017. 163 p. (In Russ.)

6. Rysin A.I., Lebedeva A.M., Karasev M.A., Nurtdinov A.S. Influence of technogenic brines on the strength characteristics of rocks in the productive strata of the Palashersky section of the Verkhnekamskoe potassium-magnesium salt deposit. Journal of Mining Institute. 2025;274:142–153. Available at: https://pmi.spmi.ru/pmi/article/view/16417 (accessed: 15.04.2026).

7. Korolev R.I., Urazov D.V., Yungmeyster D.A., Serzhan S.L., Fedorov E.V. System for layer-by-layer mechanized backfill of mined-out spaces for the disposal of processing waste. Obogashchenie Rud. 2025;(6):47–52. (In Russ.) https://doi.org/10.17580/or.2025.06.09

8. Koposov P.V., Zhukov I.A., Boiko V.S. Justification of the practical application of jaw crushing machines with a non-linear cheek shape. Mining Informational and Analytical Bulletin. 2023;(11-1):102–115. (In Russ.) https://doi.org/10.25018/0236_1493_2023_111_0_102

9. Koposov P.V., Zhukov I.A., Boiko V.S. Justification of the practical application of jaw crushing machines with a non-linear cheek shape. Mining Informational and Analytical Bulletin. 2023;(11-1):102–115. (In Russ.) https://doi.org/10.25018/0236_1493_2023_111_0_102

10. Mikhailov A.V., Zhigulskaya A.I., Kazakov Yu.A. Rational technology for integrated mining of peat deposits. Russian Mining Industry. 2024;(1):66–69. (In Russ.) https://doi.org/10.30686/1609-9192-2024-1-66-69

11. Mel’nik V.V. Scientific basis for the creation of a drainage system for flooded deposits, taking into account the structural and tectonic structure and modern geodynamic activity of the subsurface use area. Mining Informational and Analytical Bulletin. 2021;(5-2):111–120. (In Russ.) https://doi.org/10.25018/0236_1493_2021_52_0_111

12. Zakirova G.S., Krapivsky E.I. Thermophysical properties control during transportation of the liquefied hydrocarbon mixtures by means of REFPROP software package. Journal of Physics: Conference Series. 2021;1728: 012026. https://doi.org/10.1088/1742-6596/1728/1/012026

13. Litvinenko V.S., Dvoinikov M.V. Methodology for determining the parameters of drilling mode for directional straight sections of well using screw downhole motors. Journal of Mining Institute. 2020;241:105–112. https://doi.org/10.31897/PMI.2020.1.105

14. Atroschenko F.G., Shkil I.E. Dewatering wells’ exploitation in the developing of the diamond pipes of the mine by M.V. Lomonosov. Prospect and Protection of Mineral Resources. 2020;(1):25–32. (In Russ.)

15. Ivashechkin V.V., Avtushko P.A. Repairable water intake wells. Minsk: BNTU; 2016. 228 p. (In Russ.) Available at: https://rep.bntu.by/handle/data/27322 (accessed: 15.04.2026).

16. Bolobov V.I., Le T.B., Chupin S.A., Plashchinsky V.A. Dependence of the lifelength of a hydraulic hammer pick on the wear resistance of its material. Mining Informational and Analytical Bulletin. 2020;(5):68–79. (In Russ.) https://doi.org/10.25018/0236-1493-2020-5-0-68-79

17. Deng F., Deng Z., Liang H., Wang L., Hu H., Xu Y. Life prediction of slotted screen based on back-propagation neural network. Engineering Failure Analysis. 2021;119:104909. https://doi.org/10.1016/j.engfailanal.2020.104909

18. Shi B., Ying R., Wu L., Pan J., Zhang X., Liu K., Zhang Y. A simplified model for the prediction of the erosion of a metal screen for sand control. Fluid Dynamics & Materials Processing. 2021;17(3):667–682. https://doi.org/10.32604/fdmp.2021.012693

19. Reshetnyak S.N., Reshetnyak M.Yu., Saparov R.B., Iskandyarov N.A., Kuziev D.A. Enhancing the efficiency of electrical systems in coal mines. Ugol’. 2026;(3):111–115. (In Russ.) Available at: https://ugolinfo.ru/index.php?article=202603111 (accessed: 27.03.2026).

20. Abduljabbar A., Amadi A., Mohyaldinn M.E., Ridha S., Younis O., Alakbari F.S. Sand screens application and performance for sand control: A review of selection criteria, screen materials, and causes of failure. Heliyon. 2024;10(10):e30731. https://doi.org/10.1016/j.heliyon.2024.e30731

21. Zvonarev I.E., Ivanov S.L., Shishlyannikov D.I. Estimation of the residual operation life period of mechanical transmissions of mining machines by means of superficial metal hardness measurement in increased wear areas of their parts. Procedia Engineering. 2016;150:618–625. https://doi.org/10.1016/j.proeng.2016.07.054

22. Zhou W., Wu P., Zhang L., Zhu D., Zhao X., Cai Y. Heavy metal ions and particulate pollutants can be effectively removed by a gravity-driven ceramic foam filter optimized by carbon nanotube implantation. Journal of Hazardous Materials. 2022;421:126721. https://doi.org/10.1016/j.jhazmat.2021.126721

23. Mikhailov A.V., Repkina K.S. Hydraulic fluid as a controlling factor of hydraulic system technical condition of mining machines. Mining Informational and Analytical Bulletin. 2026;(5):39–51. (In Russ.) Available at: https://giab-online.ru/files/Data/2026/5/05_2026_39-51.pdf (accessed: 15.04.2026).

24. Klevtsov V.A., Timofeev D.Yu., Khalimonenko A.D. Improved design of manufacturing processes for mining machines: basing concepts. Russian Engineering Research. 2023;43(11):1367–1375. https://doi.org/10.3103/S1068798X23110151

25. Reshetnyak S.N., Zotov V.V., Kuziev D.A., Kozlova O.Yu. Enhancing performance efficiency of electric consumers within surface infrastructure of coal mines. Eurasian Mining. 2025;(1):100–104. https://doi.org/10.17580/em.2025.01.20

26. Simonova E.V. Influence of the main characteristics on the efficiency of wire-wrapped screens. Naukosfera. 2022;(4-2):242–247. (In Russ.)

27. Fattahpour V., Roostaei M., Hosseini S.A., Soroush M., Berner K., Mahmoudi M. et al. Experiments with stand-alone sandscreen specimens for thermal projects. SPE Drilling & Completion. 2021;36(1):188–207. https://doi.org/10.2118/199239-PA

28. Keksin A.I., Filipenko I.A., Sorokopud N.I., Ovsyannikov D.A. Effect of process parameters of magnetic abrasive finishing on productivity while ensuring surface quality of electrical engineering products. International Journal of Engineering, Transactions B: Applications. 2026;39(11):2815–2823. https://doi.org/10.5829/ije.2026.39.11b.13

29. Ovchinnikov N.P. Reducing mine water contamination at the local drainage facility of a kimberlite mine. Mining Science and Technology (Russia). 2025;10(2):169–179. https://doi.org/10.17073/2500-0632-2024-07-274

30. Pereverzeva V.S., Akulshin A.A. Comparative characteristics of water intake well filters. In: Future of Science – 2016: collection of scientific articles of the 4th International Youth Scientific Conference, Kursk, 14–15 April 2016. Kursk: Universitetskaya Kniga; 2016. Vol. 3. P. 204–208. (In Russ.)

31. Zhang R., Hao S., Zhang C., Meng W., Zhang G., Liu Z. et al. Analysis and simulation of erosion of sand control screens in deep water gas well and its practical application. Journal of Petroleum Science and Engineering. 2020;189:106997. https://doi.org/10.1016/j.petrol.2020.106997

32. Ahad N.A., Jami M., Tyson S. A review of experimental studies on sand screen selection for unconsolidated sandstone reservoirs. Journal of Petroleum Exploration and Production Technology. 2020;10(4):1675–1688. https://doi.org/10.1007/s13202-019-00826-y

33. Plaschinsky V.A., Sheshukova E.I., Salimov A.E., Shibanov D.A., Ivanov S.L. Numerical simulation of the digging process with an excavator bucket using the discrete element method. Russian Mining Industry. 2025;(4):144–150. (In Russ.) https://doi.org/10.30686/1609-9192-2025-4-144-150

34. Mohamed A.Y.A., Siggins A., Healy M.G., Fenton O., Ó hUallacháin D., Tuohy P. A novel hybrid coagulation-intermittent sand filter for the treatment of dairy wastewater. Journal of Cleaner Production. 2022;369:133234. https://doi.org/10.1016/j.jclepro.2022.133234

35. Tian D., Yang W., Tian H. Design and performance research of stainless steel water filter screen for groundwater circulation well remediation. Chinese Journal of Environmental Engineering. 2024;18(4):978–986. (In Chinese) https://doi.org/10.12030/j.cjee.202311039

36. Guo Y., Nouri A., Nejadi S. Effect of slot width and density on slotted liner performance in SAGD operations. Energies. 2020;13(1):268. https://doi.org/10.3390/en13010268

37. Shamyan V.L., Kalantaryan M.A. Maximum permissible technological parameters of frame-filling filters. Bulletin of the Tomsk Polytechnic University. Geo Assets Engineering. 2023;334(12):161–170. https://doi.org/10.18799/24131830/2023/12/4175

38. Abduljabbar A., Mohyaldinn M., Younis O., Alghurabi A. A numerical CFD investigation of sand screen erosion in gas wells: Effect of fine content and particle size distribution. Journal of Natural Gas Science and Engineering. 2021;95:104228. https://doi.org/10.1016/j.jngse.2021.104228

39. Abduljabbar A., Mohyaldinn M.E., Younis O., Alghurabi A., Alakbari F.S. Erosion of sand screens by solid particles: a review of experimental investigations. Journal of Petroleum Exploration and Production Technology. 2022;12(8):2329–2345. https://doi.org/10.1007/s13202-022-01467-4