The possibility of using various types of belt conveyors, with the cyclic-flow technology of deep open pits

DOI: https://doi.org/10.30686/1609-9192-2023-4-117-122
Читать на русскоя языкеV.I. Galkin, E.E. Sheshko
National University of Science and Technology MISIS, Moscow, Russian Federation
Russian Mining Industry №4 / 2023 р. 117-122

Abstract: The deepening of open pits wich takes place nowdays leads to a deterioration in the operating conditions of mining and transport equipment in the system of cyclic technology with the use of autotransport, which leads to the inevitability of the introduction of cyclic flow technology with the use of lifting belt conveyors, both traditional and special. In this regard, there is a need to assess the possibilities of their use in specific operating conditions. The technical analysis of lifting systems was performed with the use of traditional belt conveyors in the conditions of Lebedinsky, Mikhailovsky MPK, Karelian Okatysh JSC, as well as sandwich belt high angle conveyors, tubular belts with a special chevron belt, and RopeCon type conveyors. It has been established that for open pits with a productivity above 20 million tons/year, the most promising is sandwich belt high angle conveyor, and for open pits with low productivity, up to 10 million tons/year – tubular high angle conveyors.

Keywords: cyclic-flow technology, belt conveyor, high angle, tubular, productivity, length, belt, lifting height, readiness coefficient

For citation: Galkin V.I., Sheshko E.E. The possibility of using various types of belt conveyors, with the cyclic-flow technology of deep open pits. Russian Mining Industry. 2023;(4):117–122. https://doi.org/10.30686/1609-9192-2023-4-117-122

Article info

Received: 25.05.2023

Revised: 29.06.2023

Accepted: 01.07.2023

Information about the authors

Vladimir I. Galkin – Dr. Sci. (Eng.), Professor, National University of Science and Technology MISIS, Moscow, Russian Federation; e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.

Eugenia E. Sheshko – Cand. Sci. (Eng.), Professor, National University of Science and Technology MISIS, Moscow, Russian Federation; e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it.

References

1. Zhuravlev A.G., Semenkin A.V. Evaluation of the effectiveness of the cyclic-flow technology in the modern quarries. Bulletin of the Tomsk Polytechnic University. Geo Assets Engineering. 2020;331(10):80–90. (In Russ.) https://doi.org/10.18799/24131830/2020/10/2852

2. Semenkin A.V., Antonov V.A. Research of the economic indicator of costs under the cyclic-flow technology in ore pits. Izvestiya vysshikh uchebnykh zavedenii. Gornyi zhurnal. 2019;(1):103–111. (In Russ.) https://doi.org/10.21440/0536-1028-2019-1-103-111

3. Glebov A.V., Semenkin A.V., Karmayev G.D., Bersenev V.A. New approaches and solutions on application of cyclical-and-continuous technology in open pit mines. Gornyi Zhurnal. 2017;(6):48–52. (In Russ.) https://doi.org/10.17580/gzh.2017.06.09

4. Semenkin I.V., Zhuravlev A.G. Forecast and comparison of application areas of high-angle conveyors. Mining Informational and Analytical Bulletin. 2021;(5-2):322–337. (In Russ.) https://doi.org/10.25018/0236_1493_2021_52_0_322

5. Sheshko E.E. Influence of hold-down on operability and basic parameters of high-angle pressure belt conveyor. Gornyi Zhurnal. 2019;(4):74–77. (In Russ.) https://doi.org/10.17580/gzh.2019.04.15

6. Sheshko E.E., Pestrikov O.V. Justification of the required hold-down dependence on the length and angle of high-angle pressure belt conveyor. Gornyi Zhurnal. 2021;(5):83–85. (In Russ.) https://doi.org/10.17580/gzh.2021.05.10

7. Galkin V.I. Expanding range of application of pipe conveyor belts through innovative design concepts. Gornyi Zhurnal. 2020;(5):52–56. (In Russ.) https://doi.org/10.17580/gzh.2020.05.09

8. Zhang Y. The technology behind one of the world’s longest pipe conveyors. January 9, 2018. Available at: https://www.powermag.com/ the-technology-behind-one-of-the-worlds-longest-pipe-conveyors/

9. Zamiralova M.E., Lodewijks G. Shape stability of pipe belt conveyors: From throughability to pipe-ability. FME Transactions. 2016;44(3):263–271. Available at: https://www.mas.bg.ac.rs/_media/istrazivanje/fme/vol44/3/6_mzamiralova_et_al.pdf

10. Minkin A., Wolpers F.M., Hellmuth T. Overcoming a mines embankment: IPCG system with new belt conveying concept for steep opencast minewalls. Bulk Solids Handling. 2019;37(2):18-23. Available at: https://www.bulk-online.com/en/article/technical-article/overcomingmines-embankment-ipcc-system-new-belt-conveying-concept-steep

11. Galkin V.I. New ROPECON® belt conveyors, actuality and prospects. design and operating parameters of special ropeway belt conveyors. Mining Informational and Analytical Bulletin. 2019;(6):136–146. (In Russ.) https://doi.org/10.25018/0236-1493-2019-06-0-136-146

12. Galkin V.I., Dobler M.O. Structural features of belt conveyor of Ropecon® type. Mining Informational and Analytical Bulletin. 2022;(8):85–94. (In Russ.) https://doi.org/10.25018/0236_1493_2022_8_0_85

13. Fedorko G., Molnár V., Kopas M. Calculation and simulation model of a system RopeCon. TEM Journal. 2018;7(3):480–487. https://doi.org/10.18421/TEM73-02